Sunday, April 12, 2015

ELECTRIC MOTORS



WHAT ARE THEY?

An electric motor, in its most basic definition, is a device that converts electrical energy to mechanical energy. Most electric motors operate off of Ampere's law, which was discovered in 1820 by Andre-Marie Ampere and states that a wire carrying an electric current produces a magnetic fields around itself. The interaction between the motor's magnetic field and winding currents generates the power for which will cause movement. As an electrical current is sent through the motor, a magnetic field is created around the wire. Since the loop itself has also become a magnet, one side will be attracted to the north pole (of the surrounding magnet) while the other end will be attracted to the south. Thus, causing the loop to rotate.

ELECTRIC MOTOR
AMPERE'S LAW

HISTORY

With the invention of the battery in 1800 by Allessandro Volta, the generation of a magnetic field from an  electric current by Hans Christian Oersted in 1820, as well as the electromagnet in 1825 by William Sturgeon, the foundation for an electric motor was set. The basis of a motor was first demonstrated through British scientist, Michael Faraday's, experiment in 1821. Faraday placed a permanent magnet on a free-hanging wire that had been dipped into a pool of mercury Once an electrical current passed through the wire, the wire had begun to rotate around the magnet, illustrating a closed circular magnetic field around the wire. The following year, Barlow's wheel, built by Englishman Peter Barlow, became the first rotating device driven by electromagnetism. After numerous in vain attempts in trying to create an electric motor, German scientist Prussian Moritz Jacobi succeeded in creating the first real rotating electric motor. Following several more advancements, American scientist Thomas Davenport had been granted the first patent for an electric motor.

BARLOW'S WHEEL

ELECTRIC MOTOR (PRUSSIAN MORITZ JACOBI)

DC MOTORS vs. AC MOTORS

The direction of current flow is the fundamental difference between direct, DC, and alternating, AC, motors. In an alternating current, the direction of current flow changes back and forth at a rapid and constant rate. Current flows in AC motors initially travel in one direction through the wire loop and then reverse itself 1/60 of a second later. This attraction change from north to south pole occurs about every 1/60 of a second. Magnetic field changes are correspondent to current changes, therefore, the side of the loop that had been previously attracted to the south pole is now attracted to the north, and vice versa. Consequently, the loop receives another "kick", which twists it around its axis and helps continue the rotation.
ALTERNATING CURRENT MOTOR
On the other hand, electric currents in DC motors always move in the same direction and due to this, the magnetic field will constantly point in the same direction, causing DC motors to stop their rotation after only half of a revolution. In order to solve this problem, the wire coming from the DC power source is attached to a split-ring commutator, a metal ring cut in half. Once the current begins to flow, it travels out of the battery, through the wire, and into one side of the commutator. The current then flows into the wire loop, producing a magnetic field. As the loop rotates, it takes the commutator with it. Once half of a revolution is completed, the current reaches the empty space and then travels onto the second half of commutator. As a result, the current starts to flow in the opposite direction, traveling through the loop and reversing the magnetic field. With the help of the split-ring commutator, a DC motor can be altered into an AC motor.

DIRECT CURRENT MOTOR

PARTS OF AN ELECTRIC MOTOR

Rotor: In an electric motor, rotors are the moving parts, which turn the shafts to deliver mechanical power. Typically, rotors have conductors laid onto it to help carry currents that interact with the magnetic field and power the shaft



Stator: Stators are the stationary part of a motor's circuit. Usually containing windings or a permanent magnet, the core of a stator is comprised of laminations. Laminations, really thin sheets of metal, are used to help reduce energy losses that would occur if a solid core was used.


Air gap: The air gap is located between the rotor and stator and is generally as small as possible, which would reduce the negative effect on the motor's performance.

Windings: Windings in an electric motor are the wires that are laid in coils. Usually wrapped around a laminated magnetic core, windings help to create magnetic poles when a current is sent through it.


Commutator: A commutator is a mechanism used to switch the input of most DC motors, consisting of slip ring segments that are insulated from each other as well as from the motor's shaft.






MY MOTOR


While building my motor, I ran into several problems

1) Though the current flowed like it was suppose to, resulting in sparks at the brushes, the motor was not able to turn. In order to solve this problem, I needed to build a new armature. Once the second armature was put into use, the motor was able to turn.

2) During my first attempt of creating the coil, I realized that many of the wires crossed with the others. To solve this, I put a layer of duct tape between each wrapping to act as a buffer and prevent crossings between wires.

3) Once I had been able to get my motor running, I saw that after several seconds, the shaft would slide away and the brushes would lose contact with the terminal, causing the motor to stop. I used my leftover single-strand wire to solve this problem. By twisting the wire around the metal rod, I was able to create a miniature spring clamp collar clip, which was able to hold the rod in place and prevent any movement. In addition, I extended the length of the terminal so that the brushes would have more room to make contact with the brushes.

4) When wrapping the magnet wire to create the armature for my motor, I realized that the way in which I wrapped the wire resulted in multiple crossings. To help reduce the number of crossings, I wrapped only one layer of magnet wire. I started from the end of one rod and wrapped all the way to the other end. I then took the two ends and brought them to the terminal, therefore creating a circuit.


CREATION



       
             STEP 1: Drill in "L" brackets to hold metal rod















          
           STEP 2: Drill in "L" brackets to hold brushes













STEP 3: Wrap tape around rod to create terminal 

















  
STEP 4: Tape metal rods together to form armature
















STEP 5: Wrap metal rods w/ magnet wire to allow current flow















STEP 6: Wrap "L" brackets w/ single strand wire to create coil















 
STEP 7: Tape coil on baseboard (place armature between brackets)
















STEP 8: Wrap terminal in tin foil and add brushes (to create circuit)
















STEP 9: Wrap tape around rod to create holder for thread)

















THE FINISHED PRODUCT